Tesla is recalling 12,963 vehicles in the United States due to a defect in a battery pack component that could cause a sudden loss of drive power, the U.S. National Highway Traffic Safety Administration (NHTSA) said on Wednesday.
According to Reuters, the recall specifically affects certain 2025 Model 3 and 2026 Model Y cars. The issue centers around a battery connection failure that could cause a sudden loss of drive power, which increases the risk of a crash. To address this, Tesla will replace the faulty battery pack contactor free of charge for all affected vehicles.
As of Oct. 7, Tesla had received 36 warranty claims and 26 field reports related to this defect. Importantly, the company stated it is not aware of any accidents, injuries, or fatalities caused by the problem. Tesla is actively notifying owners of the affected vehicles to arrange repairs. Customers can also reach out to Tesla’s customer service for more information about the recall process.
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In a Tesla, drive power refers to the electrical energy supplied from the battery to the electric motors that propel the vehicle. The battery pack stores electricity, which is then converted by power electronics into the right form to power the motors. These motors convert electrical energy into mechanical force, turning the wheels and moving the car.
A loss of drive power means the battery or its connection to the motors is disrupted, preventing the car from accelerating or moving properly. This can cause sudden loss of speed or even stall the vehicle.
This recall highlights the ongoing challenges automakers face with battery technology, particularly as electric vehicles become more widespread. While Tesla’s quick response and free repairs show a commitment to safety, it also underscores the critical need for rigorous quality control in EV components.
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Owners of the impacted Model 3 and Model Y vehicles should promptly respond to Tesla’s communication to ensure their cars are safe to drive and to prevent any potential safety hazards on the road.
For Elon Musk and the company, it’s a test of how well they can manage quality control while scaling rapidly in a competitive market. Tesla’s quick action to address the defect and offer free repairs shows a strong commitment to safety and customer care, which is vital to maintaining trust and brand loyalty. However, such issues can also serve as a warning sign that innovation must be matched by rigorous engineering and manufacturing oversight.